System identification of Thermal Conductivity-sensing module for improvement of H2-concentration prediction

Abstract: The last years a TC-sensing module called HSS-440 has been developed at AppliedSensor. The sensor is used in hydrogen powered cars to detect H2-leakages. TC-sensing is a technique that uses small changes in thermal conductivity when H2 is present to determine concentrations. Today these small changes are estimated with a prediction model that uses several hundreds of parameters. A sensor substrate from a new manufacturer is now introduced. This means an opportunity to look over the current solution. The task for this thesis is to investigate system properties and new solutions regarding a prediction model with minimal need for calibration. System properties are investigated and relations for heat flow and influence of H2 are established. In the process an earlier not known nonlinearity are proved to exist. From this, a new open loop nonlinear greybox model is estimated and the nonlinearity are concluded to improve the model. The model is then closed with an earlier implemented PI-regulator and concluded to be useful for H2-predictions. The new model also utilizes 11 parameters instead of hundreds which is a big improvement.