Connecting casting simulations with strength analysis

Abstract: The finite element method and casting simulations have reached higher popularity and accuracy partly due to increase in computer power over the last couple of years. The increase in computer power has led to better simulations and hence a better reflection of reality. The development in simulations has made it possible to connect different kinds of physics and simulation tools, a type of multiphysics. In this work the connection between casting simulations and strength analysis (with finite element method) has been evaluated with focus on improving the computation accuracy at Scania.This work indicates that by implementing data from casting simulation into a strength analysis the result changes. These changes are local and often located in areas where the stress levels are large. This emphasise the importance of using casting simulation data in strength analyses. Furthermore there are a large room for improvement and some calibration should be executed before usage.A method has been developed on how to implement casting simulations into a strength analysis. This method requires a interdisciplinary connection between different groups at Scania. The result of this connection is not only a better simulation but also an exchange of knowledge regarding the product that is of interest for all involving groups.