Volumetric Solar Receiver for a Parabolic Dish and Micro-Gas Turbine system : Design, modelling and validation using Multi-Objective Optimization

Abstract: Concentrated Solar Power (CSP) constitutes one suitable solution for exploiting solar resources for power generation. In this context, parabolic dish systems concentrate the solar radiation onto a point focusing receiver for small-scale power production. Given the modularity feature of such system, the scale-up is a feasible option; however, they offer a suitable solution for small scale off-grid electrification of rural areas. These systems are usually used with Stirling engines, nevertheless the coupling with micro-gas turbines presents a number of advantages, related to the reliability of the system and the lower level of maintenance required. The OMSoP project, funded by the European Union, aims at the demonstration of a parabolic dish coupled with an air-driven Brayton cycle. By looking at the integrated system, a key-role is played by the solar receiver, whose function is the absorption of the concentrated solar radiation and its transfer to the heat transfer fluid. Volumetric solar receivers constitute a novel and promising solution for such applications; the use of a porous matrix for the solar radiation absorption allows reaching higher temperature within a compact volume, while reducing the heat transfer losses between the fluid and the absorption medium. The aim of the present work is to deliver a set of optimal design specifications for a volumetric solar receiver for the OMSoP project. The work is based on a Multi-Objective Optimization algorithm, with the objective of the enhancement of the receiver thermal efficiency and of the reduction of the pressure drop. The optimization routine is coupled with a detailed analysis of the component, based on a Computational Fluid Dynamics model and a Mechanical Stress Analysis. The boundary conditions are given by the OMSoP project, in terms of dish specifications and power cycle, whilst the solar radiation boundary is modelled by means of a Ray Tracing routine. The outcome of the analysis is the assessment of the impact on the receiver performance of some key design parameters, namely the porous material properties and the receiver geometrical dimensions. From the results, it is observed a general low pressure drop related to the nominal air mass flow, with several points respecting the materials limitations. One design point is chosen among the optimal points, which respects the OMSoP project requirements for the design objectives, i.e. a minimum value of efficiency of 70%, and pressure losses below 1%. The final receiver configuration performs with an efficiency value of 86%, with relative pressure drop of 0.5%, and it is based on a ceramic foam absorber made of silicon carbide, with porosity value of 0.94.  Moreover, the detailed analysis of one volumetric receiver configuration to be integrated in the OMSoP project shows promising results for experimental testing and for its actual integration in the system.