Performance Indicator Analysis as a Basis for Process Optimization and Energy Efficiency in Municipal Wastewater Treatment Plants

Abstract: The aim of this Master Thesis was to calculate and visualize performance indicators for the secondary treatment step in municipal wastewater treatment plants. Performance indicators are a valuable tool to communicate process conditions and energy efficiency to both management teams and operators of the plant. Performance indicators should be as few as possible, clearly defined, easily measurable, verifiable and easy to understand. Performance indicators have been calculated based on data from existing wastewater treatment plants and qualified estimates when insufficient data was available. These performance indicators were then evaluated and narrowed down to a few key indicators, related to process performance and energy usage. Performance indicators for the secondary treatment step were calculated for four municipal wastewater treatment plants operating three different process configurations of the activated-sludge technology; Sternö wastewater treatment plant (Sweden) using a conventional activated-sludge technology, Ronneby wastewater treatment plant (Sweden) using a ring-shaped activated-sludge technology called oxidation ditch, Headingley wastewater treatment plant (Canada) and Kimmswick wastewater treatment plant (USA), both of which use sequencing batch reactor (SBR) activated-sludge technology. Literature reviews, interviews and process data formed the basis of the Master Thesis. The secondary treatment was studied in all the wastewater treatment plants. Performance indicators were calculated, to the extent it was possible, for this step in the treatment process. The results showed that all the wastewater treatments plants, studied in this master thesis, were well below regulatory requirements of effluent concentrations of organic matter and nutrients. This gap between legislated requirements and performance provides an opportunity for improving energy efficiency and maintaining discharge requirements. The removal of organic matter was consistently high at all wastewater treatment plants studied but the removal of nitrogen was slightly lower during the colder months. The results further showed that the discharge of nitrogen from wastewater treatment plants is the largest stress on the recipient. Data regarding the energy usage was almost nonexistent and energy for aeration was therefore calculated when possible since it is aeration that accounts for the largest fraction of energy usage in a wastewater treatment plant. Sternö wastewater-treatment plant proved to be more energy efficient than Rustorp wastewater treatment plant.