TPM orients enterprises towards production excellence : A Practical Analysis of OEE

Abstract: Purpose – The purpose of this paper is to review the literatures on Total Productive Maintenance (TPM) and to present an overview of TPM implementation practices initiated in a ‘connecter’ manufacturer in China. It also examines the need to develop, practice and implement such maintenance campaign, which not only reduce unscheduled and scheduled failures in process but also decrease operation and maintenance costs. Design/methodology/approach – A case-based approach in combination with scientific theory and standard tools, techniques and practices is used to discuss various issues related with TPM implementation in industry. Findings – The findings indicate that TPM not only leads to increase in efficiency and effectiveness of manufacturing equipments measured in terms of OEE index by reducing the failure, time loss, and defects but also helps organization to improve morale of people and working environment significantly. The contributions of strategic TPM programs towards improving manufacturing competencies of the organizations have also been highlighted here. Originality/value – The paper contains a comprehensive literature on the field of equipment maintenance and also presents an interesting investigation of TPM implementation issues which may be useful to researchers, maintenance professionals and other practitioners concerned with maintenance to understand the significance of TPM.