Closed-Loop Control of a 3D Printed Soft Actuator with Soft Position Sensors

Abstract: This thesis performs closed-loop control of a 3D printed soft bending actuator with feedback from a 3D printed strain sensor. This process utilizes the Finite Element Method (FEM) to design a bellow type pneumatic bending actuator that can handle pressures up to 4 bar. The developed actuator is produced with a Fused Deposition Modeling (FDM) 3D printer method with the elastic filament NinjaFlex. Soft sensors are 3D printed with the conductive filament Eel and their strain-resistive performance in hysteresis, linearity, and repeatability are investigated by testing 3D printed sensors with different shapes. The optimal sensor design is then selected and applied onto the soft actuator and the resistance signal from the sensor is used as the shape feedback signal for the soft actuator. Two different controllers are applied for the shape control of the soft actuator using the feedback from the sensor and the controller performance is compared experimentally. A gripper composed of three closed-loop controlled soft actuators is developed to perform complex grasping tasks.