Characterization of Sealing Surface for Static Seals

Abstract: Leakages from seals are one of the important factors that are taken into consideration while designing any machining element. This is because leakages can affect the performance of any component and can also turn into a catastrophe. If looked into it, many parameters can be pointed out that can enhance leakages within the system, some of them may be pressure, temperature, clamping force and bolt distance etc. But the main parameter is the surface roughness, higher the roughness more the leakage and vice-versa. Thus, in this thesis an attempt has been made how the surface roughness can affect the performance of the sealing concept for metal bounded gasket with above four mentioned parameters. Also how leak proof surface can be defined using standard tribological parameters is the aim of this thesis. This report includes the results for methodologies implemented during the thesis and track down the leakages. The leaked surfaces were carefully studied and analyzed using different standards compared with the non leaked surfaces’ roughness parameters.