Electrochemical etching and anodizing as key stages of surface treatment of aluminium foil for electrolytic capacitor industry : Application of Electro Chemical Impedance Spectroscopy as non-destructive characterization of etched anode foil with an anodiz

Abstract: In the initial stage, the sample preparation was done by using the techniques of Anodic etching and anodic forming processes where a repeated trial and error method of sample preparation headed towards making out a suitable sample set for characterization. After this step, the set of 2 different industrial samples were introduced and anodic oxide forming process was carried out in different electrolytes.    In the sample preparations, 4 different electrolytes were used 15% wt. Ammonium Adiphate, 1.5% wt. Ammonium Phosphate, 7% wt. Boric acid and 15% Penta Borate at different stages for performing the anodic oxide forming process. Minimum forming voltages of 20V to a maximum of 100V was employed in the sample preparation and to overcome the waiting time in forming the etched samples a higher current of 0.5A was used.   After the samples preparation, Electrochemical Impedance spectroscopy was used as a tool for characterising the various groups of samples and for observing the micro structures of various samples, they were fractured and the observed on the cross section by SEM.   After the analysis of the etched samples was made, an attempt to compare the results of the data of these samples to that of the 2 set of industrial samples was made and found that the resultant data wasn’t stable enough to characterize since huge scattering were occurring and whereby the simulation of the CPE circuit for the chosen circuit in the analysis was not possible.   Under the analysis, a randomly chosen industrial sample was also used and the resultant data was utilised in understanding the response of the system to different electrolytes.