Biocomposite with Continuous Spun Cellulose Fibers

Abstract: The subject of this project is to study spun cellulose fibers made by Spinnova Oy inFinland. The fibers are spun using an environmentally friendly spinning process withoutuse of harsh chemicals.The spun filaments and the yarn based on these filaments were characterized and usedas reinforcement in polylactic acid biopolymer (PLA) and in biobased epoxy resin. Acomprehensive mechanical and morphological characterization of the single filamentsand their yarn was conducted. It was found that the single filaments are flat with a largewidth/thickness ratio, they are porous especially on one side and some cellulosemicrofibril orientation is observed on the filament surface. The single filaments are stiffand strong if compared to commercial regenerated cellulose filaments but are difficultto handle as they are very small and extremely light. The yarn showed to have lowermechanical properties but is easier to handle during the process of compositemanufacturing. Unidirectional fiber-reinforced composites were made using theSpinnova-yarn and PLA polymer applying film-stacking processing method. Thecomposite mechanical properties were studied and the results showed that themechanical performance of the PLA was significantly improved. The strength improvedfrom 54 MPa of the neat PLA to 95 MPa and the stiffness from 3.4 to 8.6 GPa withaddition of 22 wt% Spinnova-yarn.The main challenge of the project was handling the single filaments and their yarn todevelop a suitable manufacturing process which allows to exploit the potential of themto obtain a homogeneous fiber “preform” and to achieve good impregnation with the PLA matrix.