Weight optimization of a harvesting head

Abstract: With the development of the deforestation industry and the increased demand for sawn goods and woods over the world, created a need for more efficient harvesting methods, a need that was represented by mechanized harvesters and forwarders in forestry. These machines are efficient when it comes to mass production and can cut and delimb trees of all sizes and kinds. Still, these machines are large and heavy ,which causes high damage to the soil around the machinery. This causes ground disturbance. A new approach is to construct more specific light machines that are used to cut and delimb small trees without damaging the soil. The new harvester machine can minimize the use of the traditional big, mechanized harvesters. The project goal is to minimize the weight of the bearing structure of the harvester to increase the performance at the expense of robustness. In this master thesis, the biggest and heaviest bearing component is “the main plate” that carries most of the components is chosen to be optimized and remodeled. This master thesis is divided into two parts: ● The impact forces measurements created by delimbing. ● Optimization, redesign and material investigation to decrease the mass of the main plate. The first step was to design and manufacture a test rig, find an approach to measure the impact force, perform a structural test to 3 thicknesses of blades, execute the experiment and validate the results to estimate the maximum impact force. The measured forces are used to perform structural analysis, topology optimization and result validation using ANSYS, a new optimized model has been created from the optimization results using Solid Edge and a material investigation was performed using GRANTA CES EduPack. Finally, the mass of the main plate is reduced by 82% after the material removal and application of a new material alternative.