Modeling and Control of a Parallel HEV Powertrain with Focus on the Clutch

Abstract: Nowadays, the increasing amount of greenhouse gases and diminishing of the existing petroleum minerals for future generations, has led the automotive companies to think of producing vehicles with less emissions and fuel consumption. For this purpose, Hybrid Electric Vehicles (HEVs) have emerged in the recent decades. HEVs with different configurations have been introduced by engineers.The simulation platform aim for a parallel HEV, where the intention is to reduce the emissions and fuel consumption. The simulation platform includes an Electric Motor (EM) in addition to an Internal Combustion Engine (ICE). A new transmission system is modeled which is compatible with parallel configuration for the HEV, where the inertial effects of the gearbox, clutch and driveline is formulated. The transmission system includes a gearbox which is equipped with synchronizers for smooth change of gears. The HEV is controlled by a rule based controller together with an optimization algorithm as power management strategy in order to have optimal fuel consumption. Using the rule based controller, the HEV is planned to be launched by EM in order to have a downsized clutch and ICE. The clutch modeling is the main focus of this study, where the slipping mechanism is considered in the simulation. In the driveline model, the flexibility effects of the propeller shaft and drive shaft is simulated, so that the model can capture the torsional vibrations of the driveline. The objective of modeling such a system is to reduce emissions and fuel consumption with the same performance of the conventional vehicle. To achieve this goal first a conventional vehicle is modeled and subsequently, a hybrid vehicle is modeled and finally the characteristics of the two simulated models are studied and compared with each other. Using the simulation platform, the state of charge (SOC) of the battery, oscillations of propeller shaft and drive shaft, clutch actuations and couplings, energy dissipated by the clutch, torques provided by EM and ICE, fuel consumptions, emissions and calculation time are calculated and investigated. The hybridization results in a reduction in fuel consumption and emissions, moreover, the energy dissipated by the clutch and clutch couplings are decreased.