Evaluation of the mechanical properties of structural adhesives cured under different environmental conditions

Abstract: Today, structural adhesives are found extensively in load-bearing engineering applications, as their use can be advantageous compared to other fastening methods. However, the characteristics of adhesives are far more complex, making it challenging to predict their behavior in different service conditions. In addition, environmental factors like temperature and water can affect the performance of an adhesive bond both physically and chemically. This work was initiated by MuoviTech AB and aims to evaluate the performance of structural methyl methacrylate adhesives cured in different environmental conditions. The study began with a literature review to find relevant research and literature about structural adhesives, their material characteristics, and the effects of temperature and water on the performance of adhesive bonds. A market survey was conducted to find products suitable for the experiment, and Araldite 2050, Araldite 2051, Permabond TA4200, 3M DP8810NS, LoctiteHY 4070, and Acralock SA 10-05 were selected together with MuoviTech AB. The laboratory work began with sample preparation in terms of abrasion and cleaning of the surface. The adhesives were applied to the samples, and single-lap joints were prepared and cured in room temperature and normal humidity, as well at 5 °C and underwater, for 24 hours. Single-lap shear tests were performed according to American standard ASTM D3163. Lastly, differential scanning calorimetry (DSC) was utilized for the thermal analysis of the samples cured at 5 °C and underwater. The results showed that neither of the adhesives performed in the range specified in the manufacturers’ technical data sheets (TDS). Lower failure strength and elongation was observed for the samples cured at 5 °C and underwater, compared to the samples cured in the optimal condition. However, Loctite HY 4070 showed an increase in failure strength. The DSC analysis revealed various degrees of post-curing. Further investigation with prolonged curing time and more environmental conditions are recommended. New tests for Loctite HY 4070 is also recommended to confirm the results.