Producibility Assessment System : Enhancing modularization, robustness and flexibility

Abstract: Developing high-end aerospace components is a complex and highly competitive business. Hence methods for decreasing lead-time, while still providing the same quality and at a lower cost, has to be developed. This thesis is conducted at Research & Technology - GKN Aerospace in Trollhättan Sweden. A multidisciplinary analysis system known internally as Engineering Workbench, forms the base for implementation of the methods and tools developed in this thesis work. The system applies set-based engineering approach to develop new components. The evaluation of the design space is performed through parametric studies to find relations between the design parameters and performance metrics of the design. The engineering workbench allows GKN to define and evaluate a large design space within a limited timeframe. This thesis will look to improve the current producibility assessment system within the EWB by increasing the robustness and flexibility of the system. This is done by re-designing the producibility analysis part system and into a modular knowledge-based system that implements various techniques to increase the robustness and flexibility of the system. The re-designed system is automated, flexible and robust and is able to perform user defined weld assessments on a various designs and provides GKN with weld producibility data.