Advanced rear contact design for CIGS solar cells

Abstract: The current trend concerning the thinning of solar cell devices is mainly motivated by economic aspects, such as the cost of the used rare-earth elements, and by the requirements of emergent technologies. The introduction of ultra-thin absorber layers results in a reduction of used materials and thus contributes to a more cost-effective and time-efficient production process.However, the use of absorber layers with thicknesses below 500nm gives rise to multiple apprehensions, including concerns regarding light management and the absorber’s quality.Therefore, this experimental work presents a novel solar cell architecture that aims to tackle the issues of optical and electrical losses associated with ultra-thin absorber layers. To that end, a Hafnium Oxide (H f O2) rear side passivation layer was introduced in-between the copper indium gallium (di)selenide Cu(In, Ga)Se2, CIGS-based absorber layer and the Molybdenum (Mo) back contact. Then, the proposed Potassium Fluoride (KF) alkali treatment successfully established point contacts on the ALD-deposited oxide layer, resulting in a passivation effect with minimum current blockage.The established cell architecture showed significant improvements regarding both open circuit voltage (Open-Circuit Voltage (Voc)) and efficiency when compared to unpassivated reference devices. The used solar cell simulator (SCAPS) attributes the observed improvements to a reduced minority carrier recombination velocity at the rear side of the device. Moreover, the provided photoluminescence (PL) results report a higher peak intensity and lifetime for passivated devices.Furthermore, the overlay of the given external quantum efficiency (EQE) spectra with the performed simulations show that the HfO2 passivation layer improves the optical reflection from the rear contact over a wavelength interval ranging from 500 to 1100 nm, resulting in a short circuit current (Jsc) improvement. An increased quantum efficiency observed throughout almost the entire measurement range, confirms that the enhance in Jsc is also due to electronic effects.Here, a produced solar cell device including a 3nm-thick HfO2 rear passivation layer and a 500nm-thick 3-stage CIGS absorber, achieved a conversion efficiency of 9.8%.Further, the approach of combining an innovative rear surface passivation layer with a fluoride-based alkali treatment resulted in the development and successful characterisation of a 1-stage, 8.6% efficient solar cell. Such result, mainly due to a short circuit current (Jsc) enhancement, supports the introduction of more straightforward production steps, which allows a more cost-effective and time-efficient production process. The produced device consisted of a 500nm-thick CIGS absorber, rear passivated with an ultra-thin (2nm) HfO2 layer combined with a 0.6M KF treatment.