Short wavelength UV–LED photoinitiated radical polymerization of acrylate–based coating systems—A comparison with conventional UV curing.

Abstract: The present work was performed at Sherwin–Williams Sweden group AB with the objective of comparing short-wavelength light emitting diodes (UVB/UVC) with the conventional mercury arc lamp as a curing method of acrylate-based, UV-paint undergoing free-radical polymerization when exposed to UV-radiation. Due to environmental and health risks, mercury-doped radiation sources will be phased out in the near future, according to the United Nations Minamata convention, hence new alternatives are needed. Light-emitting diodes differ from the mercury arc lamp as they provide semi-discrete output intensity lines within the UV spectrum instead of a broad output distribution with several main intensity lines. The power output is also considerably lower compared to the conventional method which limits the irradiance and dose that are key parameters in activating and propagating free-radical polymerization of UV-paint. Seven different light-emitting diodes between 260–320 nm was examinedand compared to the conventional mercury arc lamp. Cured coatings were evaluated by measuring the relative extent of acrylate conversion with ATR-FTIR and micro-hardness indentation test. Both methods correlate to the relative cross-linking density and qualitatively describe the curing process for each radiant source at a specific irradiance and dose. Three different paint formulations with widely different properties were used in the experiments. All three paints were able to cure with one or several light emitting diodes at comparable doses and 10 to 20 times lower irradiance to the conventional mercury arc lamp, resulting in similar acrylate conversion and hardness.