Hydrodeoxygenation of Pyrolysis Oil: Comparing an Iron-based Catalyst with Dolomite

Abstract: This thesis evaluates the possibility to use a iron-based catalyst as a pyrolysis vapour conversion catalyst. The iron catalyst was also compared with the mineral dolomite. The experiments were facilitated at Cortus Energy's demonstration plant in Koping, Sweden, by in situ instal- lation of the experimental setup to an outlet of the pyrolyser unit. The pyrolysis vapour from Cortus Energy was converted for a total of 8 hours by passing it through a packed bed reactor containing the iron-based catalyst while sampling gas and oil from the feed for analysis. The outset for the operation on the dolomite catalyst bed was the same as for the iron catalyst with a resulting collapse of the bed when the pyrolysis vapour was introduced. The permanent gases were analysed on site with a µ-GC unit while oil samples were condensed and analysed with GC-MS, H-NMR and Karl Ficher titration. The carbon laydown and surface area of the catalyst was determined as well as the phase changes of the catalyst surface with XRD. The results showed clear indications of bio-crude conversion with an eightfold increase of the H2 concentration of the synthetic gas from 3.38 % to 26.69 % on a dry gas basis. The oxygen to carbon (O:C) ratio decreased in the treated pyrolysis oil compared to the untreated oil while the hydrogen to carbon (H:C) ratio showed indications of dehydration of the oil. The gas and water content of the stream increased while 57.2 % of the oil was converted in the process. Lastly, the iron-based catalyst did not seem to favour the conversion of alkylated phenols.