Modelling of a Generic Aircraft Environmental Control System in Modelica

Abstract: This thesis documents the modelling of generic Environmental Control System(ECS) of an aircraft in Modelica by utilizing components from free version of theTTECCS (Technical Thermodynamic Environmental Control and Cooling Systems) library. In doing so, components used for developing ECS from the TTECCS library are mathematically verified with theoretical formula in MATLAB. Selected components are investigated with valid input data to initialize the simulation and verify its behaviors with corresponding available data. Hereinafter, the object-oriented modelling method is used to integrate ECS components to develop a functional system. The main function of ECS is to regulate the pressure and temperature inside the cabin to accepted physiology flight safetylevels. Different types of ECS architecture are presented in this document. An ECS developed here is based on the bootstrap system and consists only one cooling unit comprised with the source, pipes, two heat exchanger, compressor, turbine, temper-ature control valve, pressure control valve, and sinks. Dry air(Ideal gas) is used as a medium in the system. Temperature drop along each component corresponds to available A320 cruise flight data in order to calculate the top level parameter and to initialize the components, subsequently an ECS system. Several systematized methods for Object-oriented modelling and system design were studied and steps are extracted accordingly that suits to initiate the procedurefor this project, which is also presented. Time domain simulation is performed inModelica and Dymola. A simplified control system is built to regulate the system, therefore restrained it as a future work to develop real in-flight condition control system of an ECS.Top level parameters were selected within valid customized ranges for developing a performance map of the components. After generating the map, optimal data from the map were taken to initialize final ECS. The simulation results of the final model is then compared to A320 flight data which is comparable in behavior; this was expected. Above all, simulation environment Modelica and free version of TTECCS library components are reliable to develop ECS in order to investigate ECS components behavior and predict cabin conditions before developing a prototype.