Analysis and Performance Evaluation of a Three-phase Three-level Sparse Neutral Point Clamped Converter for Industrial Variable Speed Drives

Abstract: This thesis project focuses on the simulation, design, hardware realization, and performance evaluation of a Three-phase Three-level (3-L) Sparse Neutral Point Clamped Converter (SNPCC) for Industrial Variable Speed Drives (VSDs). The basic operating principle of the SNPCC is briefly described based on switching functions. Accordingly, the modulation strategies as a combination of switching sequences are introduced. Three representative strategies are selected to be verified in this project. Afterward, active and passive components are selected based on analytical analysis mainly focusing on semiconductors losses, AC-side differential mode and common mode stresses. Meantime, the analytical analysis enables a straightforward performance comparison among the selected modulation strategies. Additionally, the reverse recovery process in the anti-parallel diode is identified, of which the energy losses are calculated. A calorimetric method is adopted in this project, which allows accurate temperature rise monitoring and provides a reliable way to measure the power losses generated by semiconductors. Eventually, an 800V 7.5kW prototype is constructed and put under test. The performance of the designed SNPCC is therefore evaluated and compared from losses and AC-side flux-linkage ripples perspectives, with the promising features highlighted and limits indicated.