Surface treatment methods for metal components trays and frames

Abstract: The proper selection of materials and surface treatment is critical in ensuring the strength, durability, and safety of metal structures in various environments. Therefore, this project is being developed in collaboration with Aurobay Company to explore and provide insights into the most suitable material and surface treatment method for a frame. The first step of the project entailed extensive research into typical materials, surface treatments, and types of corrosion that commonly occur in the automotive industry. It was discovered that the appropriate combination of materials and surface treatments can significantly enhance the durability and performance of metal structures. Following the research phase, the appropriate material for the frame was selected using Ansys Granta software, taking into consideration factors, such as, mechanical strength, corrosion resistance, ductility, toughness, weldability, density, and price of the materials.  Continuing with the project, the next step was to select the most suitable surface treatment method for the material based on various factors, for instance, the environmental conditions of the structure’s application, performance requirements, cost, and availability of the treatment. Furthermore, simulations of the frame were conducted using Solidworks software to evaluate the performance of the selected material under different environmental conditions. The simulation results were then compared to determine if the material selected was appropriate for the frame’s intended purpose.  The final step of the project involved an analysis of the sustainability and circularity of the frame. This included considerations of energy consumption, CO2 emissions, availability of raw materials, transport, and the potential for material reuse.