Design of a modular small-scale PMMA/Air hybrid rocket research engine

Abstract: Rocket propulsion using the hybrid-propellant scheme is a technology that offers much promise in applications where high-performance liquid rocket engines are deemed too complex and solid rocket motors are considered to lack performance or safety. However, despite extensive research, there is still a lack of knowledge in the theoretical aspects of hybrid rocketry, especially in the area of fuel-oxidizer mixing and fuel regression rate. This lack of a good theoretical model makes the implementation of good, practical solutions and mature, well-functioning designs more diffcult. This disadvantages the hybrid rocket engine when compared to liquid rocket engines or solid rocket motors.In this study, a hybrid rocket engine burning polymethyl methacrylate (PMMA) with compressed air has been designed to the point of a preliminary design defnition. PMMA is a transparent material, and this has been utilized to create a transparent-chamber rocket engine where engine processes can be studied with various optical methods withoutinterrupting or disturbing the operation of the engine. The function of hybrid rocket engines, the technological solutions involved in designing working hybrid rocket engines and the constituent parts of hybrid rocket engines have been studied. The nature of the trade-offs between performance and simplicity that occur when designing a rocket engine are also studied, with a focus on maximizing simplicity, safety and minimizing expenses, while still designing an engine that fulfills basic requirements. The results include a design defnition with a preliminary user’s guide, a feasibility study, and a summary of the results of the hybrid rocket performance model that was used to determine appropriate design parameters.