The development of a frameless glass door made for wheel loaders

Abstract: This thesis performed on master level covers an assignment given by the cab division at Volvo Construction Equipment (Eskilstuna, Sweden). The thesis has been carried out by Josefin Hult during the period 2014-01-23 to 2014-05-30 at Mälardalen University. Volvo Construction Equipment manufactures products including wheel loaders, backhoe loaders and articulated haulers. The assignment involves developing the standard door for larger wheel loaders. The current door has a welded frame surrounding the glass that is considered outdated and not cost effective. Volvo Construction Equipment wishes that the door was made in glass in a greater extent. The aim of the assignment has been to generate concepts regarding a glass door that fulfills given requirements. Three research questions have been stated and answered during the process. The product development process has consisted of three phases: information gathering, concept development process and development of detailed concept. For example, field studies and benchmarking have been performed to gather information about competitors’ products and the manufacturing and assembling of the current door. Concepts for handrails, sealant and overall door design have been generated in an iterative process. All components of the door have been developed into a detailed concept during the last phase of the process. The process has resulted in a frameless glass door. The concept suggestion consists of; a tempered sheet of glass, a clip list (sealant) that covers the edges of the glass, two different handrails, inner and outer handles, a gas spring, components to attach handrails against the glass, a cover and a lock mechanism. The major conclusion that is drawn is that it is fully possible to develop a door made in glass in a greater extent than the current door. Many competitors have machines where the door is made in glass in a large extent. This makes it believable that the glass door also will be perceived as timely and more modern and clear. Recommendations have been developed if there is interest in further development. The recommendations include, among others, development of handrail and test of prototype to ensure that all requirements are fulfilled. Figures are produced by the author if not stated otherwise.