Industrial Pilot Scale Leaching and Recovery of Zinc from Waste-to-Energy Fly Ash using Scrubber Liquids

Abstract: Previous studies from laboratory experiments and a similar process at a plant in Switzerland, led to the pilot plant project at Renova AB, which will be described in this master thesis. In cooperation with Götaverken Miljö AB it was investigated if fly ash, produced at the Renova Waste-to-Energy plant in Gothenburg, could be treated with own scrubber liquids in order to recover zinc. If successful, Renova might build this tested pilot process in to a big scale. The pilot plant has a scale of 16 times smaller than a future big scale process. The goal of the project is to leach zinc from fly ash and gain a fly ash residue, which is classified as non-hazardous waste. The filtrate from the leaching campaign is treated so that the containing zinc is recovered. The zinc cake end product shall has a quality so that it can be sold to other industries or upgraded to high purity zinc metal. The evaluation of the experiments showed that the pilot plant process was successful. It was possible to leach out zinc by a maximum quote of 74%. The total recovery of zinc could be achieved by a maximum of 72%. The final zinc cake product was achieved through a precipitation and filtration campaign. This thesis evaluates, which process set-ups for zinc recovery through leaching and precipitation & filtration are the best and can be recommended for a big scale process. In addition, it briefly analyses the zinc product quality. Future studies will be necessary within: cost analysis of the process, zinc product quality and an analysis of the ash residue.