Design and construction of a bidirectional DCDC converter for an EV application

Abstract: A Sliding Mode Control System for a Bidirectional DCDC Converter was designed and a low voltage prototype was constructed. The control system based its decisions solely on the latest available measurements, which improves performance when changing operative quadrant, since no memory needs reinitializing (such as for PI and state prediction methods). A boost control philosophy was presented, based on a current source approximation. The control was found to be stable without steady-state errors when the variance of the input/output dynamics was high. The target application for the DCDC Converter is an EV (Electric Vehicle) with a flywheel driveline, which puts additional requirements of the converter. Among these are current and voltage control, bidirectionality, and a broad input voltage range. Simulations were performed in Simulink prior to physical implementation, proving functionality of the proposed control system. The physical implementation of the control was done on a digital signal processor with code compiled from C. A median filter was designed to increase measurement efficiency for the current sensors which had shot-like noise distortions.