Development of a SimulationModel of an Automatic Gearbox

University essay from Institutionen för fysik

Abstract: A simulation model for an automatic gearbox with primary retarder has been constructedand implemented, in this thesis. Together with other modelled vehicle components, thismodel could for example be used for fuel consumption estimation or optimizing vehicleparameters.The mechanical components and the control system inside the automatic gearbox weremodelled separately and then assembled into the nal gearbox model, using the objectorientedprogramming language Modelica. Modelica ensures that each individual componentcan be reused in other models.The gearbox model was validated through a number of test cycles designed to capturedierent vehicle behaviours. The test cycles were recreated in the simulation environmentand the simulation results could be compared to a real vehicle performing the same tests.Validation showed that the model succeeded in its goal, that the implemented model isreproducing similar behaviour as the real gearbox. With gear shifts taking place in aboutthe same situations and converter locking/unlocking occurring the same time in the simulationsas in the real vehicle testing.

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