Design and Evaluation of an Automated Pyro Cutter System for Stratospheric Balloons

Abstract: This thesis describes the development of an autonomous recovery system for stratospheric balloons, focusing on the novel pressurised balloon prototype BALMAN of CNES. Stratospheric balloons, reaching altitudes of up to 40 km, are utilised for scientific experiments, with recovery of payloads being a critical aspect. While traditional recovery methods involve separating the balloon envelope and deploying a parachute, BALMAN's parachute will be deployed in free fall. The proposed autonomous system comprises decision-making and electronics components. The decision-making segment employs microcontrollers and environmental sensors to recognise the balloon's descent, triggering the release decision. The electronics section, responsible for providing energy to a pyro cutter, is designed with electrical switches and capacitors. Thermal simulations guide the placement of heaters, maintaining system temperature within operational limits. The final prototype, tested for functionality on-ground, exhibits a measured energy release of 24 mJ, double the requirement for pyro cutter activation. However, environmental and flight testing remain pending. The system's potential applications extend beyond BALMAN, offering a standardised autonomous recovery solution for various balloons. This innovation promises enhanced landing accuracy, obviates the need for telecommunication in recovery, and facilitates payload descent deceleration. Future endeavors involve comprehensive testing and potential integration into BALMAN missions, showcasing the system's adaptability and operational simplicity across diverse stratospheric endeavors.