Control of an Over-Actuated Vehicle for Autonomous Driving and Energy Optimization : Development of a cascade controller to solve the control allocation problem in real-time on an autonomous driving vehicle

Abstract: An Over-Actuated (OA) vehicle is a system that presents more control variables than degrees of freedom. Therefore, more than one configuration of the control input can drive the system to a desired state in the state space, and this redundancy can be exploited to fulfill other tasks or solve further problems. In particular, nowadays, challenges concerning electric vehicles regarding their autonomy and solutions to reduce energy consumption are becoming more and more attractive. OA vehicles, on this problem, offer the possibility of using the redundancy to choose the control input, among possible ones, so as to minimize energy consumption. In this regard, the research objective is to investigate different techniques to control in real-time an over-actuated autonomous driving vehicle to guarantee trajectory following and stability with the aim of minimizing energy consumption. The research project focuses on a vehicle able to drive and steer the four wheels (4WD, 4WS) independently. This work extends the contribution of previous theoretical energy-based research developed and provides a control algorithm that must work in real-time on a prototype vehicle (RCV-E) developed at the Integrated Transport Research Lab (ITRL) within KTH with the over-actuation investigated. To this end, the control algorithm has to balance the complexity of a multi-input system, the optimal allocation objectives, and the agility to run in real-time on the MicroAutoBox II - dSPACE system mounted on the vehicle. The solution proposed is a two-level controller which handles separately high and low-rate dynamics with an adequate level of complexity. The upper level is responsible for trajectory following and energy minimization. The allocation problem is solved in two steps. A Linear Time-Varying Model Predictive Controller (LTV-MPC) solves the trajectory-following problem and allocates the forces at the wheels considering the wheel energy losses due to longitudinal and lateral sliding. The second step re-allocates the longitudinal forces between the front and rear axles by considering each side of the vehicle independently to minimize energy loss in the motors. The lower level is responsible for transforming the forces at the wheels into torques and steering angles; it runs at a faster rate than the upper level to account for the high-frequency dynamics of the wheels. Last, the overall control strategy is tested in simulation concerning the trajectory-following and energy minimization performance. The real-time performance are assessed on MircoAutoBox II, the control interface used on the RCV-E.