Study on Decolorization of Reactive-dyed Cotton through Fenton-oxidation as a Pre-treatment for Textile Recycling

Abstract: In this master thesis, the feasibility of Fenton-oxidation for the decolorization of reactive dyed cotton is investigated as a potentially environmental-friendly preparatory treatment for mechanical/chemical recycling. Raw, knitted cotton is dyed with a black and a blue dye, whereafter preliminary tests are performed to investigate the influence of increasing Fenton- solution concentrations and different iron-sources on the efficiency of the discoloration, without carrying out complete optimization of the process-parameters. Based on the preliminary test-results, Fenton-treatments of the reactive-dyed cotton are upscaled, with discoloration efficiencies of 62 and 73% (for the black- and blue-dyed cotton respectively). Thermal analysis (TGA, DSC and FTIR) and mechanical analysis (tensile tests and shredding of the fabric) of the upscaled treated samples are performed, and the results indicate no major alterations of the main cellulosic structure of the cotton fibers. However, besides the degradation of the dye-molecules, also some oxidation (and therefore damage) of the cellulose-chains of the cotton fibers occurs, leading to reduced mechanical properties. Although this facilitates the mechanical recycling process, it possibly also reduces the quality of the re-spun yarns. Nevertheless, the Fenton-oxidation in the context of decolorization of reactive-dyed cotton forms an interesting future research-topic with many opportunities and prospects for increasing the efficiency and sustainability of the recycling process, and therefor increasing the sustainability of the textile industry in general.