Estimation of Input Forces on a Cutting Tool using Strain Output Signals

Abstract: Lathes are frequently used in industrial production. It is an important parameter to calculate the force exerted by the cutter head on the raw material. Knowing the force acting on the cutting tool will aid in predicting the displacement of the cutting edge as well as predict displacement of the workpiece. The main purpose of this paper is to find a way to calculate the force exerted on the cutting tool tip. The magnitude of the tooltip force is estimated without the use of a force sensor. Instead, strain sensors are used to collect strain signals, and acceleration sensors are used to collect acceleration signals. Combine these two signals to calculate the magnitude of force. The force-strain frequency response function is calculated. The force-strain FRF acts as a bridge connecting force and strain signals. Calculate the input force signal on the cutting tool tip using the strain signal. In this way, is available to obtain the force time-image. Changes in force can be predicted by looking for force-time laws. In this thesis using MATLAB software for simulation and actual experimental measurements. Verify the reliability of the calculation method. The method and MATLAB code for calculating force-strain FRF are researched and written. Simulate the cutting tool input-output model in MATLAB. Combined with the actual experimental measurement results, the accuracy and limitations of this calculation method are analyzed. Discuss directions for future work.