Heat recovery from vacuum brazing furnaces

Abstract: By partly replacing the use of primary energy sources with waste heat recovery, climate and environmental goals for the future will be closer at hand. This thesis investigates the waste heat potential of Alfa Laval's vacuum brazing furnaces in Ronneby and alternative ways of integrating the furnace's waste heat into the building's HVAC system. The main challenge was the low-temperature qualities associated with the cooling water, which constituted an obstacle to recovering waste heat without any additional equipment, such as a heat pump. Tests and analyses performed in this thesis are, therefore, mainly aimed at raising the temperature quality of the cooling water. A test was conducted on the cooling system to calculate the energy losses with regards to the cooling water. In one 11-hour cycle, 1546 kWh of electricity was used to heat the furnace. Out of that, 1360 kWh was cooled off to the atmosphere. Additionally, a test on the furnace's clean-up cycle was performed. The maximum cooling water temperature reached during this test was 44°C. This shows excellent potential in the possibility of recovering the waste heat without any additional equipment. Further, this thesis aims to broaden the knowledge around areas concerning increased cooling water temperatures, which, during the writing, seemed to have a gap in documented sources. The results of this thesis indicate that a temperature quality increase of the furnaces' cooling water is possible. Cooling system changes have also been suggested, which is necessary for an efficient and safe heat recovery.